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IntroductionThe most typical eye protection against external factors (e.g. radiation, dusts and droplets), is a natural protective mechanism of a human eye. The thin layer of slightly oily lachrymal fluid produced by the conjunctiva protects the human eye against pollution and infections. However, this natural protection is often insufficient in both everyday life and work environment. If you are exposed to dust, acids, molten metal’s, grinding wheels, hazardous optical radiation – you need to take the proper precautions and protect your eyes. If you don’t, it’s possible to lose the precious gift of sight, meaning you may never see your loved ones again. Thousands of eye injuries occur in the workplace each year, warranting the need for total eye protection. Wearing the eye protection that your job or location requires is a simple way to keep your eyes safe. This article includes information on types of eye protectors, technical requirements, tests methods, and procedures for selecting of eye protectors for different workplaces. Legislation applicable to eye protectionEye protectors are a part of personal protective equipment (PPE). The principles regulating the choice and the application of PPE in the European Union have been laid down in the directive 89/656/EEC [1] of 30 November 1989 on the minimum health and safety requirements for the use by workers of personal protective equipment at the workplace. Regulation 2016/425/EU [2]contains provisions regarding placing PPE on the market. The Regulation lays down essential Health and Safety Requirements (EHSR) which PPE must satisfy in order to ensure the health protection and safety of users. Additional European harmonised standards provide detailed technical information on how to comply with the essential health and safety requirements of the EU Regulation. Types of eye protectorsEach type of individual protection PPE is made to protect our eyes from contact with something that we call a harmful or dangerous factor. Examples of these factors are[3]:
To protect eyes against these harmful or dangerous factors, there are eye protective equipment in four basic categories[3]
The eye protective equipment in these four basic categories are equipped with vision systems, oculars, meshes or filters. Filters include: welding filters, ultraviolet filters, infrared filters, sunglare filters, and filters protecting against laser radiation. The eye protective equipment can also be part of the respiratory protective devices (vision systems in masks) or head protection equipment (face shields mounted in industrial protective helmets). The eye protective equipment in all of these categories are composed of (1) a transparent part (vision systems, oculars, meshes or filters) and a (2) frame (spectacles and goggles) or (3) a housing with a harness (shields). All types of eye protectors have to meet the essential safety and health requirements described in Regulation 2016/425/EU [4] RequirementsThe intended use of the eye protective equipment determines the needed protective properties and how the equipment should be designed and constructed. When the eye protective equipment is mainly used, for example, to protection against solid bodies, splashes of fluids and droplets of molten metals, the basic characteristics needed are: Mechanical resistance (also in low and high temperature), Tightness and resistance to ignition in contact with items of much higher temperature (up to c.a. 1500°C). If we want to know whether the eye protective equipment protects against an electric arc, we should specify the electrical properties of materials that the eye protector is made of. Testing characteristics of spectral transmission of optical radiation through translucent elements (i.e. oculars, vision systems, and filters) allows us to determine against what range of radiation spectrum the equipment tested provides protection to. Requirements for types of eye protectors are specified in the European Standards EN 166[3]. In general, requirements of eye protective equipment – according to this standard – consists of:
Basic rules in designing and constructing each type of eye protective equipment included:
Eye protectors are a form of PPE. In the hierarchy of risk control all items of PPE are considered to be the final line of defense. This is mainly because they protect only the user and do not take into account protection of the risk to others in the vicinity. However, because PPE is the “last resort” after other methods of protection have been considered, it is important that users wear it all the time they are exposed to the risk. Characteristics of eye protectorsBasic requirements[3] must be fulfilled by all eye protective equipment. Furthermore, according to the intended use, types of the eye protective equipment, if necessary, must meet one or more of the particular requirements. Optional requirements are related to additional properties of the eye protective equipment. These requirements consist of optional characteristics which can be considered as useful/positive for a wearer during use. To meet the requirements of specified standards, the characteristics of the eye protective equipment must be by strictly determined. According to EN 166 [3] there are 26 characteristics that respond to the requirements of the eye protective equipment. A summary of those characteristics with their short description are shown in Table 1. Table 1a: General rules for designing and constructing eye protective equipment
Source: [3] Table 1b: Basic requirements for eye protective equipment
Source: [3] Table 1c: Particular requirements for eye protective equipment
Source: [3] Table 1d: Optional requirements for eye protective equipment
Source: [3] EN standards appropriate for each type of eye protectorTable 2: List of EN standards appropriate for each type of eye protector
Source: Overview by the author Test methodsVerifying whether the eye protective equipment is characterized by the protective features, described above, is realized by conducting laboratory tests. The laboratory tests gives us the chance to determine the limits in which the tested eye protective equipment does or does not comply with the considered feature according to the requirements stated in the standard[5] [6]. Test results of the eye protective equipment can be expressed as a specific number (e.g. light transmission factor or spherical power) or organoleptic evaluation (e.g. damage or lack of damage after testing resistance to high speed particles). Laboratory tests can be divided into two basic groups: (1) test for evaluating optical parameters and (2) non-optical parameters. Test methods for eye protective equipment are described in detail in the European standards EN 167 (Personal eye protection. Optical test methods)[5] and EN 168 (Personal eye protection. Non-optical test methods.)[6]>. Figure 1 shows welding goggles after high speed particle test according to method described in EN 168[6] (impact of a steel ball (0,86 g) at velocity 120 m/s). Figure 1: Welding goggles after high speed particle test Source: Photo by Grzegorz Owczarek (CIOP) An example of spectral transmission of optical radiation for filter against infrared we can see on figure 2. Procedures for selecting eye protectors for different workplacesPrinciples for the use of any type of eye protectors to protect against various types of hazards are the same as for any other group of personal protective equipment. This means that when organizational and other technical solutions (e.g. collective protection measures) are not sufficient, the employer must provide employees with eye protectors appropriate to the type and level of risk. Spectacles are the most widely used eye protection equipment. It is recommended that they also have forehead protection against dangerous splatters of fluids or fragments of solid bodies. An example of a model of such spectacles is presented in figure 3. Figure 3: Spectacles If a higher degree of eye protection is required, protective goggles should be used. Their construction ensures tight adhesion to the user’s face, which also provides protection against biological factors. We should remember that the ventilation systems of goggles are often very different one from another, though they are a key feature to be considered when selecting situation appropriate protective goggles. Figure 4 presents goggles with the so-called direct and indirect ventilation systems. Better protection against droplets and splashes of harmful substances is ensured by goggles with indirect ventilation system. The majority of goggles allow for their use with corrective glasses; however, before choosing and purchasing the equipment it is recommended to verify if this quality is available for that particular type of goggle. If the expected hazards require protection of the entire face, face shields should be used. Figure 4: Protective
goggles with direct (a) and indirect (b) ventilation systems
Face shields (Fig. 5) protect the entire face and their large protective surface minimises the probability of penetration by dangerous fluid splatters. Face shields may be used with spectacles, corrective glasses, goggles and some respiratory protection devices. Figure 5: Face shield The last of the basic categories of eye protective equipment are welder’s face shields, i.e. devices protecting the user against harmful optical radiation and other specific hazards arising during welding and/or related techniques. Welder’s face shields include: face screens, hand screens, goggles, spectacles and hoods. Figure 6 presents a welder’s face shield. Figure 6: Welder’s face shield Source: Photo by Grzegorz Owczarek (CIOP) Field of use of eye protectorsFor each given purpose of eye protective equipment a symbol is assigned (digits: 3, 4, 5, 8 or 9); this symbol should appear as part of the equipment marking. The purpose of the eye protection systems, the relevant symbols and a short description of the field of use are presented in table 2. Table 2: Purpose, symbols and description of the eye protective equipment field of use
Source:[3] Independently of the material used for making filters (e.g. polycarbonate, non-organic glass, polymetacrylane, cellulose acetate), its basic function is to protect eyes against dangerous optical radiation. For industrial applications it is welding, ultraviolet and infrared radiation, visible radiation provoking sunglare and laser radiation. The basic parameter classifying the filter protection -independently of its purpose – is the level of protection. It is a parameter determined based on a light transmittance factor. 23 levels of protection were defined (1,2; 1,4; 1,7; 2; 2,5; 3; 4; 4a; 5; 5a; 6; 6a; 7; 7a; 8; 9; 10; 11; 12; 13; 14; 15; 16). Following their purpose, code numbers are attributed to the filters.[7] [8] [9] [10] The complete marking of a filter is composed of the code number and the protection level. Welding filters are an exception as they are marked only with one of the aforementioned protection levels. The list of code numbers and markings for different types of filters is presented in the table 3. Table 3: List of markings (code numbers and protection levels) for different filters
Source: [3] ConclusionsFor construction of oculars and optical filters, advanced technological solutions are available and commonly used. The use of technology consisting of modification of optical radiation transmittance spectrum characteristics enables the adjusting of the light transmittance factor to values corresponding to given lighting conditions and thus the user’s requirements in the event of protection against the visible radiation (sunglare). Technologies of light transmittance characteristics modification offer wide possibilities for designing optical filters for radiation ranges that, in work conditions, may constitute a real hazard (ultraviolet, infrared, laser radiation). The modification of the spectrum characteristics is realised by the in-mass tinting of the material, by superficial tinting or by coating the material with reflective or special interference layers. The in-mass tinting (pigments are added in the process of production of the material the filter is made of) is used mainly to produce ultraviolet, visible and infrared radiation filters[13]. The superficial tinting (tinting by immersing the material constituting the substrate for the filter) is used mainly in case of lenses that, after having fulfilled the requirements specified in the standard EN 166[3], may be treated as oculars or filters. Coating the filter with an additional reflective layer (e.g. reflecting infrared radiation) results in relatively high amounts of dangerous radiation being reflected from its surface.[13] The protective effect may then also be achieved by reflecting the radiation, not only by its absorption. The radiation absorbed by the filter naturally causes it to heat. In the event of exposure to intensive infrared radiation the filters only absorbing the radiation (without reflective coating) may heat to relatively high temperatures. Thus the filter itself becomes a source of temperature radiation affecting eyes. Nowadays, it is the more and more popular to cover the surfaces of lenses and interference filters with anti-reflection coating. Such coatings effectively eliminate the reflection of light, e.g. emitted by headlights of a car approaching from the opposite direction (application in driver’s glasses) or subdue the laser radiation of a given wavelength (laser radiation filters). In order to change the transmission of optical radiation passing through the filter, welding filter constructors also use the effect of the director orientation modification in the liquid crystal layer occurring under the influence of electrical field, which may be generated by light impulses or the photochrome effect. The use of the photochrome effect gives the possibility to change the light transmittance factor depending on the external radiation lighting intensity, usually accompanied by the ultraviolet radiation provoking the photochrome effect. Moreover, back surfaces of oculars and filters may be covered with anti-fog coating. The ageing resistance and the material absolute weight are as important as the fogging resistance, mechanical resistance and filtration properties adapted to given applications. The parameters, presented in this article, dictate the quality and durability of the product, therefore defining the requirements set for the contemporary eye protective equipment. The use of new materials and technologies is also applicable for the construction of frames, housings and harnesses of the eye protective equipment. Those elements are made mainly of high quality plastics, which do not cause any allergic Irritants and allergens reaction in direct contact with the user’s skin. While constructing elements mounted on the user’s head, a particular importance should be attributed to the comfort of use, with regard to adjusting and regulation as well as the appropriate ventilation and sweat absorption by materials directly adhering to the forehead, etc. References
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